The future of composite manufacturing

Forget everything you thought you knew about advanced composite manufacturing. Cost-effective, scalable composites are here.

Using thermoplastic, we can braid components quickly and at scale, with costs equivalent to more traditional materials. It’s all down to our award-winning technology, which automates the composite manufacturing process. This enables us to reduce labour costs by up to 90% and waste by 97%.

Electric mountain bike frame

Making e-bikes lighter and more sustainable

Anti-microbial grab poles

Making public transport safer and more sustainable with anti-microbial, composite grab poles

Electric 'HIPERCAR' roll cage

A lightweight roll cage for the electric HIPERCAR

Very light rail crash structure

Award-winning project which makes light rail even lighter!

Wheelchair springs

Manufacturing composite leaf springs in under 5 minutes

Braiding rocks and cutting costs

Proving basalt fibre can be just as strong as S2 glass, and more affordable

Composite pressure vessels

Cheaper, lighter and safer pressure vessels

Lightweight, sustainable, high-performance components

We can manufacture lightweight, high-performance components with great environmental credentials, for a range of sectors, including automotive, rail, sports equipment, maritime, and civils. We’ll tune our materials to meet your requirements for shape, weight, strength, stiffness, toughness, electrical insulation/conductivity, antimicrobial performance and more. If you don’t need us to manufacture your products, we also offer other services, such as license and collaboration.

See our services

Lightweight and strong

Benefits

We design and make components that are as strong as steel and 70% lighter. Our process involves braiding a thermoplastic matrix with materials like carbon fibre, glass fibre and basalt for superior performance.

Sustainable

Benefits

Our thermoplastic materials are inherently recyclable, our processes are energy efficient and cut waste by up to 97%, plus our products are lightweight. This leads to de-carbonisation throughout the product lifecycle.

Cost effective & scalable

Benefits

We can produce up to 100,000 parts each year at a cost similar to traditional manufacturing. How? With an automated process that cuts labour by up to 90%.

Services

All Services
We design and manufacture a product for you

End product manufacturing
We provide preform material; you manufacture with it

Preform braiding
We support and add value in whatever way you need

Bespoke service
License our technology or work with us on R&D projects

License and collaboration

Electric mountain bike frame

Featured Case Study

Producing a lightweight, sustainable frame for a high-performance e-bike

Read about Project

Award-winning

Our technology has been recognised as world-leading. Working with a consortium of other manufacturing companies, we won two global innovation awards for the design of a very light rail carriage:

Get in Touch

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Address
Composite Braiding Ltd, Dunstall Park Rd, Allenton, Derby DE24 8HJ, UK
Call
01332 480106
Email